Symptoms of Mould Exposure: The Signs at Home — and at Work

San-Air DIY mould and bacteria test kit — representative examples for testing your home or workplace for mould

Indoor Air Quality

Symptoms of Mould Exposure: The Signs at Home — and at Work

What mould exposure does to you, where it hides (including inside your air conditioner), and how to find out whether you actually have a problem.

Here’s something most people don’t realise: you stop smelling your own air. Walk into a building with a musty, mouldy smell and you’ll notice it within seconds — but the people who work there every day often have no idea it’s there. The receptionist who greets you, the staff at their desks, your own family at home: when a smell is constant, the brain simply tunes it out. It’s called olfactory fatigue, and it’s a big part of why mould problems go unnoticed by the very people breathing them in.

So if a visitor has mentioned a musty smell — or you’ve caught one yourself somewhere unfamiliar — it’s worth understanding what mould exposure can do, where it tends to hide, and how to find out whether you actually have a problem.

Common symptoms of mould exposure

Mould affects people differently. Some notice nothing at all; others — particularly those with allergies, asthma, or a weakened immune system — can react strongly. The symptoms most commonly associated with mould exposure include:

  • Nasal congestion, a runny nose, or frequent sneezing
  • Itchy, red, or watery eyes
  • A sore throat or a persistent cough
  • Wheezing or shortness of breath, especially for asthma sufferers
  • Skin irritation
  • Headaches, tiredness, or trouble concentrating
  • Worsening of existing asthma or hay fever

One pattern worth paying attention to: symptoms that ease when you leave a building and come back when you return — whether that’s your home or your workplace. That’s a strong hint that something in the environment is the trigger.

A note of honesty: these symptoms overlap heavily with colds, hay fever, and other conditions, so on their own they don’t confirm mould — and this article isn’t medical advice. If your symptoms persist or you’re worried about your health, see your GP.

The signs you can see — and the ones you can’t

Sometimes mould is obvious: black, green, or white patches on walls, ceilings, window frames, grout, and skirting boards; bubbling paint; discoloured cornices. Bathrooms, laundries, and around leaks are usual suspects.

The harder cases are the ones you can’t see — mould growing in wall cavities, under flooring, above ceiling tiles, and in one of the most overlooked places of all: inside your air conditioning system. When there’s a musty smell but no visible cause, hidden mould is very often the answer.

Why your air conditioner is a mould hotspot

Your air conditioner is one of the most common places for mould to take hold, and one of the easiest to miss. The cooling coils run cold, dark, and damp — condensation forms on them every time the system operates. That’s an ideal breeding ground.

Once mould establishes on the coils and in the drain pan, the system does the rest of the work: every time it switches on, it pushes spores and that distinctive musty odour out through the vents and around the room. So that “smell” people notice when they walk into a home or office? It’s frequently the air conditioning itself, quietly recirculating it all day.

The bit most people miss: it’s a workplace problem too

This is where it stops being just a home issue. The exact same thing happens in offices, clinics, shops, and reception areas — often worse, because commercial HVAC moves far more air through far more space.

And the people most exposed are the ones who never notice. Staff sitting at their desks for eight hours, breathing recirculated air they’ve long stopped smelling. For a business, that carries real weight: indoor air quality falls squarely under workplace health and safety duty of care, and poor air quality has been linked to more sick days, reduced concentration, and “sick building” complaints.

Put simply — if a visitor can smell it, your staff and customers are living in it.

What to actually do about it

1. Find out for certain

A musty smell tells you something is off, but not what or where. A DIY Mould & Bacteria Test Kit lets you sample the air or a surface — at home or at work — and confirm whether mould and bacteria are genuinely present, and roughly how heavy the contamination is. It’s a straightforward way to replace “I think it smells” with actual evidence.

The 10-pack suits a whole home or a workplace where you want to test several rooms or air handlers; a 4-pack is plenty for a single problem area.

(To be clear: a test kit identifies whether mould is present in your environment — it doesn’t diagnose health conditions. That’s a conversation for your GP.)

San-Air DIY mould and bacteria test kit — how the swab and culture test works

2. Treat it at the source

Clean or remediate any visible mould, and fix the moisture feeding it — leaks, condensation, and poor ventilation are the usual culprits. But if your air conditioning is part of the problem (and it often is), cleaning alone won’t keep it away, because the coils go straight back to being cold and damp the next time the system runs. There are two practical ways to keep treating the air system itself — one you can fit today, one that’s a permanent install.

San-Air reactive gel holder fitted in a supply-air grille to control mould and odour in air conditioning

Drop-in, today: San-Air Reactive Gel

Passive — no installation

A San-Air reactive gel sits in the airflow and slowly releases a vapour designed to suppress mould growth and neutralise the musty odour at the source. No power, no install — you simply place it. It scales with the system: a 15g cartridge for a home split-system head, up to a 250g holder for a ducted or commercial air handler and supply-air grilles. It’s a consumable — replaced periodically — so think of it as ongoing odour and mould control rather than a one-off fix.

Permanent: In-duct UV-C

Active — runs continuously

A system like APCO-X installs into the ductwork of a ducted home system or a commercial HVAC unit, combining UV-C light with photocatalytic oxidation. The UV-C helps inhibit microbial growth on the coils and in the airstream, while the photocatalytic stage breaks down odours and VOCs — so it addresses both the mould on the coils and the musty smell it produces. It runs continuously and quietly inside the duct, out of sight.

Being straight about what these do.

UV-C is a disinfection technology, not sterilisation, and the San-Air gel is designed to suppress and control mould and odour — neither “eliminates” mould or stands in for cleaning a system that’s already heavily fouled. Used alongside good maintenance, they keep treated air cleaner and stop the coils quietly becoming a source again. Both approaches work the same way whether it’s a family home or a twenty-desk office — which is exactly why the home and workplace problem have the same fix.

Quick answers

Can mould grow in air conditioners?
Yes. The coils and drain pan are cold and damp — ideal conditions. A musty smell when the AC is running is the most common sign.

Does mould always smell?
No. Hidden mould can be present with very little odour, and if a smell is constant you may have simply stopped noticing it. Both a visible patch and a smell a visitor points out are worth investigating.

How do I know if mould is affecting my health?
You can’t tell from symptoms alone — they overlap with other conditions. See your GP about the health side; a test kit tells you whether mould is actually present in your space.

Can UV help with mould in air conditioning?
In-duct UV-C such as APCO-X helps inhibit growth on AC coils and reduce odours; portable UV-C air purifiers can help lower airborne contaminants in a room. Neither replaces fixing the underlying moisture.

Is mould in the workplace the employer’s responsibility?
Indoor air quality generally falls under workplace health and safety duty of care, so businesses typically have an obligation to provide a safe, healthy environment for staff and visitors.

Musty smell in a workplace or building?

If a smell has been flagged in an office, clinic, food premises, gym or strata building, the air system is the first place to look. Talk to us — we help specify the right approach, from San-Air gel programs through to in-duct UV-C for HVAC systems of any size.

Get in touch →

This article is general information, not medical advice. If you’re concerned about symptoms or your health, please consult your doctor.

UV-C Is Only Half The Story: Why Commercial HVAC Specifiers Are Adding PCO + Carbon to the Brief

APCO carbon catalyst cells — UV-C plus PCO HVAC air treatment technology

HVAC Specifier Briefing

UV-C Is Only Half The Story

Why commercial HVAC specifiers are increasingly requesting PCO + carbon technology to the brief — and what it means for the environments where odour and VOC control actually matter.

UV-C germicidal irradiation has been the industry default for HVAC air and coil disinfection for over two decades. It works. Properly specified, a UV-C system reduces airborne bacteria, mould and viruses through the airstream and keeps cooling coils free of biofilm — which independently saves on cleaning costs and recovers the system efficiency that mould-fouled coils silently rob you of.

But for an increasing number of commercial environments, UV-C alone is solving half the problem. Odours and volatile organic compounds (VOCs) sail straight through a UV-C-only treatment with no measurable reduction. And those are exactly the contaminants occupants notice — and complain about.

This is the gap that photocatalytic oxidation (PCO) combined with activated carbon catalysts is now closing. It’s worth understanding when it matters, when it doesn’t, and how to specify it across project scales.

The Three Categories of Indoor Air Contamination

Anyone designing commercial HVAC already knows this implicitly, but it’s worth stating cleanly because it determines what technology you need:

1. Particulates

Dust, pollen, smoke, dander, fibres. Handled by mechanical filtration (MERV-rated filters, sometimes HEPA on critical applications). Filters do this part well — provided pressure drop is acceptable for the system.

2. Biological

Bacteria, viruses, mould spores, biofilm on coils and drain pans. UV-C at 254nm is the proven solution. Filters can capture some of this but cannot inactivate it.

3. Chemical (VOCs & odours)

Cleaning chemicals, cooking, off-gassing from furniture and finishes, combustion residues, body odours, formaldehyde. Neither filtration nor UV-C touches this category meaningfully.

For a standard commercial office with reasonable outside-air rates, addressing categories 1 and 2 is usually enough. The dilution from ventilation handles the chemical load.

For an increasing number of building types, that’s no longer true.

Where The VOC/Odour Problem Becomes a Specifier Problem

Some commercial environments have an atypical VOC and odour load — significant enough that the standard “good ventilation plus filters plus UV-C” approach leaves residual contamination that occupants notice. Common examples:

  • Fire stations. Firefighters return with PAHs, fuel residues, combustion VOCs and smoke odours bound into gear and equipment. These off-gas inside boot rooms, truck bays and living quarters that frequently share an HVAC system. Australian research (Banks et al., 2020) has documented elevated PAH and flame-retardant levels in fire station air and dust, with peer-reviewed studies reporting associations between firefighter exposure and elevated cancer and respiratory disease risk.
  • Aged care and healthcare. Cleaning chemical residues, body fluid odours, and high-volume disinfectant use create a continuous chemical load alongside the biological one. Occupants are often immunocompromised and odour-sensitive.
  • Restaurants and food service. Cooking VOCs, grease aerosols, and the long-tail of food odours that lingers in soft furnishings and recirculates through the system.
  • Gyms and fitness centres. Body odours, cleaning products, rubber off-gassing from new flooring and equipment. Member complaints about “the gym smell” are an HVAC specification problem, not a cleaning problem.
  • Manufacturing and laboratories. Process VOCs, solvents, adhesives. Often the local exhaust is properly designed but the makeup air system recirculates residual contamination through occupied office spaces.
  • Multi-tenant commercial. One tenant’s cooking, dry-cleaning or hair salon affects every neighbour’s IAQ through shared air handling.

In each of these, the building owner’s actual complaint isn’t biological. It’s “the place smells”, or “there’s chemical residue in the air”, or “staff are reporting headaches”. UV-C addresses none of those.

How Photocatalytic Oxidation (PCO) Closes the Gap

Photocatalytic oxidation isn’t new — but its application in HVAC air treatment has been refined considerably. The principle is analogous to a vehicle catalytic converter:

  1. Air passes across an activated carbon cell infused with titanium dioxide
  2. VOC molecules adsorb onto the carbon matrix
  3. UV-C light energises the titanium dioxide, generating hydroxyl radicals
  4. The radicals break the VOCs down into carbon dioxide and water vapour
  5. The carbon cell remains clean and active — it doesn’t fill up or saturate the way a passive carbon filter does

Critically, this process produces no ozone — independently validated by UL Labs under UL 2998. That matters wherever the system serves occupied space, and particularly in healthcare, aged care, and living quarters.

Three categories of indoor air contaminants: particulate, biological and chemical

The three contaminant categories. Filtration addresses #1, UV-C addresses #2, PCO + carbon addresses #3.

The Performance Numbers

Manufacturer testing on the APCO platform (Fresh-Aire UV, USA — the technology behind both residential APCO-X Ultra units and the commercial APCO Rack System we distribute in Australia) shows:

98.85%
Bacteria reduction
Single-pass HVAC test
99.03%
Virus reduction
Single-pass HVAC test
93–95%
VOC reduction (lab)
decane & toluene
~60%
VOC reduction (field)
Real-world average

Two things worth noting from the published data. First, the biological figures are consistent with conventional UV-C performance — adding the PCO layer doesn’t compromise the disinfection function. Second, the gap between lab and field VOC numbers is honest. Real environments have higher airflow rates, lower contact times, and varied contaminant loads. A ~60% reduction in real-world VOC concentration is still a substantial change to occupant experience, particularly for odour-driven complaints.

The APCO platform has won the AHR Innovation Award in the IAQ category and carries UL 2998 zero-ozone validation, CARB certification, ETL and CE marks.

Worked Example: A 32″ APCO Rack On a Mid-Size AHU

Headline percentages only tell you so much. To make this practical, here’s an estimation of progressive odour and VOC reduction in a real-world installation scenario — a single 32″ APCO Rack System fitted to a cooling coil typical of mid-size commercial AHUs.

Installation parameters used in this estimate:

  • Cooling coil face: 1118mm W × 350mm H (face area ≈ 0.391 m²)
  • Single APCO Rack: 32″ model — 14 × 50.8mm × 50.8mm carbon catalyst cells
  • Cell face area: ~36,129 mm² — covering 9.23% of the coil face
  • Building air change rate: 8 ACH (typical for occupied commercial space)
  • Air velocity at coil: 2 m/s, install distance 300mm from coil

With ~9.23% of the airstream being treated per pass and 8 air changes per hour, the cumulative reduction of an existing odour or VOC load (assuming no new load being introduced) builds progressively. Untreated fraction after n passes is (0.9077)n.

Time to 99% reduction
~5.9 hrs
of an existing VOC/odour load
Time to 99.9% reduction
~8.9 hrs
of an existing VOC/odour load

For larger coils or higher VOC loads, a 46″ or 60″ APCO Rack — or a multi-rack configuration — improves single-pass coverage substantially and shortens these clearance times. Sizing is what we help consultants work through on a project basis.

An honest framing for these numbers.

This is a model of load clearance — how long the system takes to drive an existing contamination level down, assuming no new VOC introduction during that period. In real-world operation VOCs are continuously being re-introduced (cooking continues during service, gear keeps off-gassing in a fire station boot room, occupants keep using cleaning products), so the practical outcome is a sustained reduction in steady-state concentration, not a one-time clearance. That sustained reduction is what occupants experience as the air “smelling clean” rather than “smelling like the space”. For consultants writing tenders, the relevant claim is the steady-state improvement, not the clearance time — though clearance time is a useful sanity check that the system is correctly sized for the airflow.

Calculation is an estimate based on manufacturer cell geometry, stated single-pass photocatalytic efficiency, and standard recirculating-airflow modelling. Real-world performance varies with specific contaminant species, humidity, lamp age, and load intensity. We don’t publish guarantees on these figures; we provide them as a sizing reference for technical discussion with consultants.

Scaling the Specification: From Residential to Large Commercial

One of the practical advantages of the APCO platform is that the same core technology — UV-C plus PCO/carbon cells — scales across system sizes. Specifiers can apply consistent IAQ logic across a project portfolio without learning a different technology for each scale.

APCO-X Ultra residential and light commercial UV-C plus PCO unit

Small AHUs & Residential-Scale Ducted

APCO-X Ultra

Compact UV-C + EverCarbon™ unit designed for residential ducted systems and small commercial AHUs. Single or dual-lamp configurations. A2L refrigerant compatible. Suitable for small offices, single-tenancy commercial, professional suites, child care, small medical practices.

APCO-X Ultra product details →

APCO Rack System for large commercial AHU installations

Large Commercial AHUs

APCO Rack System

Scaled-up rack-mounted configuration with 32″, 46″ or 60″ lamps, water-resistant power supply, and multi-lamp configurations for large duct or plenum installations. Same proprietary PCO/carbon technology as the residential unit, engineered for commercial airflow. Lifetime warranty on all parts except lamps.

Request APCO Rack specifications →

The Rack System is what we’d typically specify for fire stations, larger aged care facilities, hospital wings, hospitality kitchens, multi-tenant strata buildings and any commercial AHU above the residential size envelope. For mixed portfolios — for example a multi-site fire service with stations of varying age and AHU size — a single product family across the project simplifies installation, spares stocking and ongoing service.

When PCO + Carbon Is Worth Specifying (And When It Isn’t)

Adding PCO to a UV-C specification is a cost variation, not a free addition. Here’s the honest framing we offer consultants:

Worth specifying:

  • Buildings with documented or expected VOC load (fire stations, healthcare, food service, gyms, manufacturing-adjacent offices)
  • Projects where odour complaints have driven prior maintenance call-outs
  • Aged care and assisted living — the VOC + biological combination is exactly what occupants are most sensitive to
  • Multi-tenant buildings with mixed-use that creates cross-contamination via shared AHUs
  • Buildings pursuing premium IAQ ratings (NABERS IE, Green Star IEQ credits)

Standard UV-C alone is usually sufficient:

  • Standard commercial offices with high outside-air rates
  • Retail and warehousing without occupied office attached
  • Buildings where the primary brief is coil hygiene and biological control
  • Tight-budget projects where the VOC load is genuinely minimal

Our position with consultants is straightforward: don’t add PCO to a project that doesn’t need it. But don’t omit it from a project that does — and then have the building owner come back in 18 months asking why the place still smells.

HVAC Consultants, Mechanical Engineers, Specifiers

We support consultants with sizing, model selection and written technical justifications for variations. If you’re specifying IAQ for a project where the VOC or odour load is part of the brief — fire stations, healthcare, food service, multi-tenant — get in touch directly. We supply HVAC contractors and resellers across Australia with trade pricing, technical backup, and current product documentation.

Request Technical Support →

Mention “specifier enquiry” in your message — we’ll be in touch within one business day.

Further Reading

For specifiers wanting to dig deeper into the firefighter exposure research that has driven recent interest in PCO for fire stations, the Australian peer-reviewed work is a good starting point:

  • Banks et al. (2020) — PAHs and flame retardants in air and dust from Australian fire stations. Environment International. PubMed link
  • Banks et al. (2021) — Australian firefighter PAH exposure in simulated compartment fires. International Journal of Hygiene and Environmental Health. ScienceDirect link
  • CDC / NIOSH — PAH exposure assessment in fire houses. CDC archive

Australian Ultra Violet is the authorised Australian distributor for the Fresh-Aire UV APCO platform, including residential APCO-X Ultra and commercial APCO Rack System. We supply HVAC contractors, mechanical consultants and facility owners across Australia.

UVC disinfection is highly effective against all microorganisms, including SARS-CoV-2 coronavirus.

The current SARS-CoV-2 pandemic illustrates how important hygiene measures are to avoid its spread.

The Virus is transmitted in the air and deposited on surfaces, exposing everyday objects to the risks of spreading the virus.

But you can reduce the risk with UVC technology.
Corona viruses are infectious organic structures only 12-160 nm in size that spread outside of cells in the environment. But they can only multiply within a suitable host cell. Once z. B. Billions of viruses thrown out by coughing spread out in the environment and wait for the next host. They are not viable, only capsules with a program for their reproduction. They can neither divide nor have a metabolism and are always dependent on a host cell in order to be able to multiply.
The stability in the environment depends on many factors such as temperature, humidity and the nature of the surface.

According to recent knowledge, SARS-CoV-2 can remain contagious for up to 3 hours in the air, up to 4 hours on copper surfaces, up to 24 hours on cardboard and up to 2-3 days on stainless steel and plastic.

Effect of UVC on viruses
The virus information is contained in the capsule in the form of mostly single-stranded DNA1 or RNA2. Whether RNA or DNA, the mechanism of UVC destruction of these molecules is very effective. The radiation penetrates through the virus envelope and hits the genetic material. In the case of RNA, as with DNA, pyrimidine dimers and, in addition, uridine hydrates are formed. The information on how to reproduce is lost, the virus is no longer virulent and the infection cycle is broken.

1) DNA is the abbreviation for deoxyribonucleic acid.
2) RNA is short for ribonucleic acid.

The dose that is needed to destroy 90% of a virus type is called LD90.;
Mortality as a measure of the number of dead can be expressed as a lethal dose (LD) at a specific concentration of parasiticide, for example, LD50 or LD90, wherein the amount of substance required to kill 50% or 90% of the parasites (population) under test, respectively.Depending on the virus, you need a certain dose of UVC to block it.

In the case of influenza viruses this is very easy to do with 2 mJ / cm², unfortunately there are very few values ​​for corona, but most experts consider an LD90 of 4 mJ / cm² to be realistic. However, it is also important whether you want to inactivate the viruses in the air, in droplets, sputum, blood or water. In order to even disinfect a smooth surface to 99.9% you need about three times the LD90 dose, with corona viruses between 12 and 18 mJ / cm².
In many life situations, the use of UVC brings back some of the security that would allow normal business operations. Viruses can be effectively removed from breathing air and the surfaces. Smartphones, bags, tools and aids are disinfected and stored after use.
UVC concepts cannot stop a pandemic, but they can be an important component for a significantly lower virulence of the viruses and thus protect against many new infections.

 

Please contact us to understand how we can design a system for your specific needs.

UVC Safety – Measuring UVC leakage

UVC Safety – Measuring UVC leakage to help establish protocols for safe working distances.

The UV Safester UVC is an instrument to detect harmful UVC radiation on working places according to the “Directive 2006/25/EC of the European Parliament and of the Council of 5 April 2006 on the minimum health and safety requirements regarding the exposure of workers to risks arising from UVC radiation.”

The instrument measures and displays the maximum time a person can be exposed to a given UVC irradiation anticipating that this irradiation will not change over time.

It consists of a calibrated UV sensor with calibration certificate, an Android smartphone, a battery charger and a case.

https://www.youtube.com/watch?v=sckZk5gC-l0

UVC disinfects SARS COV2 – Test Results

SARS-COV-2 Test Results

UVC and Sars Cov2 test Results

UVC for Air Handling Units